This glossary is written for virtual airline and flight simulation use within Virtual Air Canada Airline. It is not intended as a real-world aviation reference.
ZFW
Zero Fuel Weight
Zero Fuel Weight is the total weight of the aircraft including all payload - passengers, baggage, cargo, and crew - plus the empty operating weight of the aircraft itself, but excluding any usable fuel. It represents the weight of the aircraft before fuel is added for the flight. ZFW is a critical structural limit because wing bending loads during flight are greatest when the fuselage is heavy relative to the wings - and fuel stored in the wings provides a relief load that counteracts this bending. When fuel burns off in flight, the aircraft reaches its minimum in-flight weight (close to ZFW), and at this point wing bending loads are at their maximum.
Every aircraft has a Maximum Zero Fuel Weight (MZFW) defined in the AFM and structural design. Operators must ensure that the planned payload does not result in a ZFW that exceeds MZFW, even if the resulting TOW would be within MTOW limits. Dispatchers calculate ZFW as part of the load and trim sheet preparation for each flight, and it drives the fuel load calculation: Trip Fuel + Contingency + Alternate + Reserve + Taxi Fuel is added to ZFW to determine the required TOW. The ZFW and its centre of gravity (ZFWCG) are also used to determine the aircraft’s trim setting and stabiliser position for departure.